Characteristic and performance analysis of main parts of generator
Stator:
Stator consists of base, stator core and stator windings.
The base is welded by steel plate, the structure is light and sturdy, and the base is divided into many air inlet and outlet zones in the axial direction;
Stator coil:
It is stacked by strands of copper wire covered by polyester glass fiber, with half-unit type and basket shaped structure (parts of stator coils use transposition structure). The insulation grade of the stator coil is F grade. The stator coil is shaped by continuous wrapping and mould pressing with mica tapes. The coil end is firmly tied up to the support and the bundling ring with unidirectional tapes or dacron-glass ropes thus the turbo-generator unit became highly resistant towards sudden short-circuit conditions.
Stator core:
Stator core is punched and stacked by cold rolled non-oriented, high permeability, low loss high-quality silicon steel sheet, both sides of the silicon steel sheet are coated with a solid insulating film to prevent short-circuit between the stator core pieces to reduce eddy current loss.
Rotor:
The rotor is composed of shaft, coil, center ring, shroud ring and fan ring etc. The rotor coil is made of cold-drawn flat copper wires, and processed by oxygen-free annealing. The rotor coil of generator with 50MW and above is welded together by silver-bearing cold-drawn copper wires and adopts F grade insulation.
The shroud ring at rotor coil end is made of non-magnetic steel. Both ends of the rotor are equipped with centrifugal fan or axial flow fan with paddle fan blade which is forged by high-strength aluminum alloy.
Rotor machining:
The generator shaft is forged from an integral high-quality alloy steel and has an axial groove formed thereon for fitting a rotor coil and an air groove or a crescent groove is made in the large tooth to enhance the cooling of the main body and the coil end. The slots are processed by special machine for generator rotor processing, Tacchi high precision horizontal slotting and milling machine made in Italy, to ensure the high efficiency of generator.
The generator rotor must be subjected to high-speed dynamic balancing experiment and dynamic impedance experiment before delivery to verify the mechanical strength of the rotor and ensure excellent inter-turn insulation of the rotor windings.
(2)Model
Mainly produce the following model Steam Turbine Generator and the specifications are as follows:
Voltage(KV) Frequency(HZ) Power(MW)
2 poles Steam Turbine generator 6.3-3.8 50 3-60
6.6-13.8 60
4 poles steam turbine generator 0.4/0.69 6.3/6.6 10.5/11 50 0.5-30
0.4-11 60
QNP steam turbine generator uses closed-loop air self-circulation ventilation.
The rotors of turbo-generator under 50MW adopt indirect ventilation cooling method;
The rotors of 50MW and above turbo-generator is directly ventilated and cooled; an auxiliary groove is machined under the rotor winding trunking; air vents are machined on the rotor windings; with the action of the fan head and the centrifugal pressure head of the air vents, the rotor windings are directly cooled by air from the auxiliary groove and air vents.
(4)Excitation mode
QNP's steam turbine generator can adopt static silicon controlled type, two-pole AC brushless excitation and three-pole AC brushless excitation, three kinds of excitation mode.
(5)Insulation system
Adopt class F insulation materials and insulation structure, during the running time, assess the system according to class B insulation grade, meanwhile some margin has been kept.
(6)Design and acceptance criteria
Design, manufacture, inspection are carried out according to the relevant national standards, at the same time can meet the International Electrotechnical Commission IEC34-1 latest standards. According to customer`s requirements, QNP`s steam turbine generator can also be designed, manufactured and accepted according to ANSI, NEMA and other international standards.
(7)Technical Performance Analysis
1.Output margin
The series of steam turbine generator of QNP keeps 10% output margin.
2.Loss and efficiency
The steam turbine generator of QNP optimized the design and farthest minimized the additional loss and wind abrasion of generator under no-load and short-circuit condition, improved the efficiency of the generator, in general, QNP steam turbine generator`s efficiency is 0.2% higher than domestic similar models in this industry. It is higher than the national efficiency standard on the same capacity level. For example: QNP 15MW steam turbine generator`s efficiency value can reach 97.65%, and the national standard value is 97%.
3.Running reliability
QNP's steam turbine generator adopts advanced manufacturing technology, especially the rotor`s overspeed test uses high-speed dynamic balancer, rotor`s balance precision has been greatly improved, and the rotor`s vibration value is decreased. So that the steam turbine generator`s running availability factor has been improved, and the unit`s forced outage rate is decreased. At present, the availability factor of the steam turbine generator can reach about 99%, and the forced outage rate fell to 0.04% to 0.4%. Overhaul interval is up to 5 years. And the unit life can reach to 35 to 40 years.
Model meaning
QFWD-3-2A
QF Steam turbine generator
W W means brushless, without W means static silicon controlled
D D means double support, without B means single support
3 Rated power
2 2 means two poles and means the rated rotation speed is 3000 r/min
4 means four poles and means the rated rotation speed is 1500 r/min
A means the design serial number: A.B.C.D
Steam Turbine Generator,Biomass Generating,Biomass Generation,Biomass Power Generation Shandong Qingneng Power Co., Ltd. , https://www.steamturbine.be
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4BD1T
4BG1T
6BD1T
4BG1
6BG1T(3G)
6BG1T(4G)
4HK1
6HK1
6HK1(common rail)
6SD1T
6RB1T
4JB1T
4JG1T
4LE1
4LE2
4LE2X
6UZ1
EP100
10PE1
4JG2
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3306
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MITSUBISHI
6D34T
6D31T
4M40
4D31T
4D34T
6D14T
6D15T
6D16T
6D11
6D22
6D24T
4D32
S6KT
S4KT
6D17T
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H06T
H07C
H07CT
H07D
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J05E
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KOMATSU
2D92
3D95
4D92
4D94
4D95
4D105
4D120
4D130
S6D95
S6D105
S6D102
S6D108
S6D110
S6D125
S6D140
S6D114
S6D170
SAA6D107
YANMAR
4TNE84
4TNE88
4TNE94
4TNV94
3TNE84
4TNE98
4TNV98
4TNV88
2TNE78-1
CUMMINS
6BT5.9
QSB5.9
QSB8.3
6CT8.3
NH220
NT855
L10
M11
KTA19
KTA38
4BT3.3
4BT3.9
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DB58
D1146T
D2366T
D2848T
DE12T
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D6D
D7D
D60
TD71
TD70
TD100
TD120
TD61
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Specifications                                                                                      Â
*High efficiency and long working life;
*Durable and reliable;
*Economical,practical,and easy to install;Â
*Quality as good as originals;Â
*Your inquiry will be replied in 24 hours.
*Competitive price;Â
*Prompt delivery;Â
*Small order acceptable;Â
*OEM service is accepted;
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Our Services
With a solid theoretical foundation and rich practical experience our company's technical staff have engaged in the maintenance and service of import cranes for many years, and have cooperated with foreign technical staff for many times, which lead to the full affirmation of them. At the same time we have established a long-term and close cooperation with the inland clients and enjoy excellent reputation.
Note:
A. In order to give you fast and accurate pricing information, we need some details about your engine/application and the part number of the part you want.
B. If you can not find the parts you want, please contact us
Contact Us
Anna Lee
Tel: 0086 159 1866 4654
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Excavator Genuine Used Complete Engine Assy 3412, Diesel Motor Engine Assy 3412C
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Also supply these machine: Isuzu,Caterpillar, Mitsubishi, Hino,Komatsu,Cummins,Volvo, Daewoo etc. ISUZU
4BD1T
4BG1T
6BD1T
4BG1
6BG1T(3G)
6BG1T(4G)
4HK1
6HK1
6HK1(common rail)
6SD1T
6RB1T
4JB1T
4JG1T
4LE1
4LE2
4LE2X
6UZ1
EP100
10PE1
4JG2
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3066
3306
C9
C6.4(CAT320D)
C7
C4.2
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MITSUBISHI
6D34T
6D31T
4M40
4D31T
4D34T
6D14T
6D15T
6D16T
6D11
6D22
6D24T
4D32
S6KT
S4KT
6D17T
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HINO
H06T
H07C
H07CT
H07D
J05C
J08C
J05E
J08E
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KOMATSU
2D92
3D95
4D92
4D94
4D95
4D105
4D120
4D130
S6D95
S6D105
S6D102
S6D108
S6D110
S6D125
S6D140
S6D114
S6D170
SAA6D107
YANMAR
4TNE84
4TNE88
4TNE94
4TNV94
3TNE84
4TNE98
4TNV98
4TNV88
2TNE78-1
CUMMINS
6BT5.9
QSB5.9
QSB8.3
6CT8.3
NH220
NT855
L10
M11
KTA19
KTA38
4BT3.3
4BT3.9
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DAEWOO
DB58
D1146T
D2366T
D2848T
DE12T
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VOLVO
D6D
D7D
D60
TD71
TD70
TD100
TD120
TD61
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Specifications                                                                                      Â
*High efficiency and long working life;
*Durable and reliable;
*Economical,practical,and easy to install;Â
*Quality as good as originals;Â
*Your inquiry will be replied in 24 hours.
*Competitive price;Â
*Prompt delivery;Â
*Small order acceptable;Â
*OEM service is accepted;
Â
Our Services
With a solid theoretical foundation and rich practical experience our company's technical staff have engaged in the maintenance and service of import cranes for many years, and have cooperated with foreign technical staff for many times, which lead to the full affirmation of them. At the same time we have established a long-term and close cooperation with the inland clients and enjoy excellent reputation.
Note:
A. In order to give you fast and accurate pricing information, we need some details about your engine/application and the part number of the part you want.
B. If you can not find the parts you want, please contact us
Contact Us
Anna Lee
Tel: 0086 159 1866 4654
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Model NO.: 3412
Number of Strokes: Two-Stroke
Cylinder Arrangement Form: L
Number of Cylinders: 4-Cylinder
Type: Electric Motor
Category: Engine Parts
Quality: High Quality
Standard or Nonstandard: Standard
Delivery: by Sea, Air or DHL/FedEx/TNT/EMS
Delivery Time: Within 3 Days
Feature: High Efficiency, Long Life
Stock: in Stock
MOQ: 1PC
Condition: Original New
Payment Term: L/C, T/T, Western Union
Trademark: SWAFLY
Transport Package: Wooden Packing
Specification: Engine Spare Parts
Origin: Japan
HS Code: 843149900
Model NO.: 3412
Number of Strokes: Two-Stroke
Cylinder Arrangement Form: L
Number of Cylinders: 4-Cylinder
Type: Electric Motor
Category: Engine Parts
Quality: High Quality
Standard or Nonstandard: Standard
Delivery: by Sea, Air or DHL/FedEx/TNT/EMS
Delivery Time: Within 3 Days
Feature: High Efficiency, Long Life
Stock: in Stock
MOQ: 1PC
Condition: Original New
Payment Term: L/C, T/T, Western Union
Trademark: SWAFLY
Transport Package: Wooden Packing
Specification: Engine Spare Parts
Origin: Japan
HS Code: 843149900
Excavator Genuine Used Complete Engine Assy 3412, Diesel Motor Engine Assy 3412C